>SAS<
Automation, a leading robotic end-of-arm tooling
manufacturer recently introduced high heat,
markless vacuum cups.
In addition to being temperature resistant up
to 320° F (160° C), these non-marking cups are
also longer lasting, making them an ideal choice
for plastic molding and vacuum handling
applications
The special materials used in this cup
provide for superior flexibility in addition to
abrasion and heat resistance. Prior to this
development molders relied on silicone cups,
which unfortunately left marks. These cups offer
all of the performance characteristics of
silicone – but are non-marking!
According to Rob Dalton, General Manager for
SAS Automation, “We see an increase in demand
for high performing vacuum cups, especially in
plastic markets. We are pleased to bring this
exceptional cup that does so much – heat and
abrasion resistant, longer lasting and of course
non-marking.”
>SAS<
Automation, a leading robotic tooling supplier
introduced new pneumatic double-acting 2-finger
parallel grippers, in three sizes: PGR 25, PGR
32 and PGR 40
We are pleased to introduce this new line of
parallel grippers. As with all >SAS< Automation
manufactured products, these grippers provide
superior design and value over other products on
the market,” said Robert Dalton, General Manager
for SAS Automation.
Features:
- Pneumatic double-acting 2-finger parallel
gripper
- Robust wedge design for long life
- High grip force in a small package
- Synchronized jaws
Benefits:
- Compact sensor kit uses SAS standard
sensor and can be adjusted to sense part
presence
- Mounts to SAS standard ADG
- Tapped holes in the jaws to add onto the
gripper
Specifications:
- Unit PGR 25
- Stroke per finger mm 3.0
- Weight g 48
- Air consumption per double stroke cm3 3.3
- Pressure range bar 6
- Temperature range °C 5-90
- Repeat accuracy mm 0.02
Click here for more information about
the
New
Pneumatic Parallel Grippers.
>SAS<
Automation, a leading robotic end-of-arm tooling
manufacturer recently introduced the GSZ Spring
Loaded Sprue Plier Arm. Compatible with >SAS<
GRZ 20-16… Sprue/Part Pliers, this spring loaded
arm enables the GRZ to absorb the ejector stroke
of the mold. Used when sprues and runner systems
do not stay on the ejector pins after ejection
from the mold.
Specifications:
- Inline spring arm for GRZ
20-16… Part/Sprue Pliers.
- End ported for quick- touch
pneumatic hose connectors.
- Available with clampable
shafts (C) and threaded shaft (M).
- Threaded shafts include jam
nut and lock washers for plate mounting.
According to >SAS< General
Manager, Robert Dalton, “This latest addition to
the >SAS< family of Components adds diversity to
the GRZ 20-16… Part/Sprue Plier line. By spring
loading the sprue plier you allow individual
sprues and runners to be secured prior to
ejection. This saves on costly mold
modifications for stubborn sprues.”
>SAS<
Automation, a leading robotic end-of-arm tooling
supplier, introduced new ASG Sprue / Part Pliers
for medium weight and large applications.
Available in four different jaw styles, this
plier has aggressive style teeth to ensure the
best grip. This extremely strong compact plier
can uniquely be switched from spring return to
double action, quickly and easily.
Features:
- 4 different jaw styles.
- 2 styles are sensor
capable.
Benefits:
- Easily switch from spring
return to double action.
- Aggressive style of teeth -
ensures the best grip.
- Wide jaw version is
excellent for short sprues.
- Multiple ways to use a
standard >SAS< sensor.
- Mounting holes allows
multiple ways to mount.
- Larger bore - to get more
strength.
According to >SAS< General
Manager, Robert Dalton, “This latest addition to
the >SAS< family of sprue/part pliers adds
flexibility as it can be switched from spring
return to double action depending on the
application or robot valving. It also uses
standard >SAS< sensors to reduce spare parts. We
are pleased to bring this very strong, yet
compact plier to our comprehensive line of
modular EOAT components.”
>SAS<
Automation, a leading robotic end-of-arm tooling
manufacturer introduced new Spring Loaded
Locaters that are ideal for insert mold labeling
applications. Available in two sizes, the
SLL 10-15 and SLL 16-30 are ideal for precision
accuracy and performing several processes at the
same time. Spring Loaded Locaters provide
the assurance required in complex and low
tolerance applications.
Significant Features:
- Provides accuracy of +/-
.001 inches
- Sized to fit your
End-of-Arm Tool, robot and mold
- Locaters can dock on
existing mold locators
- Custom lengths, strokes and
diameters available.
“These locaters have enabled
several >SAS< customers to consistently increase
production of complex insert molded parts while
reducing labor,” said Robert Dalton, General
Manager for SAS Automation. “Our insert mold
tools and spring-loaded locaters have automated
many operations that used to be performed
manually.”
Electric
grippers are becoming more popular for
applications that require high speeds and for
those requiring light or moderate grip forces.
Electric is also cleaner than either pneumatic or
hydraulic and, therefore, electric grippers are
very effective for handling products such as
circuit boards or other dust sensitive products.
Another major advantage of electric powered
grippers is control. A microprocessor can be added
to an electric gripping system which can be made
to vary clamping force and velocity. This can be
done at little additional cost, making the gripper
able to cope with a variety of sizes and shapes
and reducing the need to change grippers to
accommodate different types of parts.
>SAS< Automation is pleased to offer both
electric grippers and pneumatic grippers to
provide our customers with options to more closely
meet your manufacturing requirements.
Click here for
more information.
RETURN TO TOP
KARLSRUHE,
GERMANY >SAS< Automation, a leading robotic
tooling supplier today announced Peter
Zimmermann, as General Manager for its European
operation. This announcement was made by >SAS<
Automation’s President, Trent P. Fisher, PE.
“Mr. Zimmermann comes to >SAS< Automation
with an exceptional background. It includes over
twenty years experience in plastics molding and
packaging/palletizing automation, sales, and
management. We welcome both his tremendous
automation experience and enthusiasm for new
growth in sales,” said Fisher.
“>SAS< has enjoyed above average growth in
sales and is continuing its expansion into new
markets and countries. Mr. Zimmermann will be
instrumental in executing and managing these new
market initiatives,” added Fisher.
The General Manager position oversees the
European locations and includes: engineering,
new product development, operations, sales
(including international expansions), business
development, and marketing for all areas.
Prior to joining >SAS<, Peter Zimmermann was
employed by HEKUMA GmbH and ILSEMANN AUTOMATION,
both automation companies specializing in
plastic injection molding and packaging. Mr.
Zimmermann holds both Engineering and MBA
degrees and is returning to his hometown of
Karlsruhe after 20 years.
RETURN TO TOP
>SAS< Automation recently
introduced a complete line of tool changers
that allow EOAT (end-of-arm tooling) and
gripper systems to be quickly and accurately
mounted to the robot arm.
The tool changers have two separate sides.
The robot side (QSR) is permanently
attached to the robot arm. The tool
side (QST) is permanently attached to
each individual EOAT. The EOAT mounts to the
robot by fitting the two sides together and
then locking them into position. The use of
>SAS< tool changers assures perfect
positioning each time an EOAT is mounted.
This reduces set-up time and the risk of
damage to both the EOAT and the mold.
>SAS< tool changers automatically connect
multiple ports including air, vacuum, and
electric, thereby greatly reducing set-up
time. Reliable port connections provide
additional safety ensuring that all
connections are aligned correctly.
Click here for more information:
|
|

QST...Semi-Automatic Tool Changer

QSR...Semi-Automatic Tool Changer |

The IDG
is a cost effective solution when compared to bladder
grippers and automated or magnetic clamps. The IDG now comes in
three sizes to accommodate very small, to very large or
fragile parts.
The IDG grips and releases on
command and is highly recommended for manipulating breakable
parts as well as heavy parts. Unlike standard clamps, the
IDG distributes forces evenly over the entire contact area,
making the IDG ideal for irregular shaped parts.
- IDG 16 (small diameter
range: 26mm - 38mm)
- IDG 25 (medium diameter
range: 36mm - 56mm)
- IDG 44 (large diameter
range: 60mm - 132mm)
Force per jaw:
- IDG 16 (40 N)
- IDG 25 (100 N)
- IDG 44 (400 N)
Significant Features:
- Secures heavy parts.
- Nose adapter can easily be customized for
locating or part stabilization.
- Requires one compressed air line; spring
return.
- Extremely strong for its size.
- Ø1/8” Neoprene rubber cord stock inserts
ensure a secure grip – and can be replaced at
low cost. Other elastomers can be used and are
commercially available.
- Can be either mounted using our standard
tubing clamps or hard mounted to a custom
plate.
- Material used can be changed depending on
your application.
“This new gripper is simply a better clamping
method for managing a wide range of parts that
are hard to handle – at a reduced cost,” said
Rob Dalton, General Manager for >SAS<
Automation.
Click here for
more information.
RETURN TO TOP
>SAS<
Automation, a leading robotic tooling supplier
already involved in international solar panel
automation and production projects, is pleased
to announce the addition of a new photovoltaic
solar array to their own corporate headquarters,
in Xenia, Ohio.
The solar panels are now generating
approximately 36,000 watts of power on a sunny
day and are expected to produce over 60 Million
Watt Hours of electricity over the next year,
saving the SAS manufacturing facility over 30%
of their electricity costs.
The array consists of 222 solar panels each
providing 230 watts for a total of 51.2 kWatts
making this the largest array in Greene County,
Ohio. The solar installation was installed in
July 2011 by Ohio-based electricians,
contractors, and installation crews.
This total project cost approximately
$280,000. For this installation, SAS Automation
was granted $140,000 in an Ohio State Grant and
a 30% Federal Tax Credit. They will also be
eligible to sell their Solar Renewable Energy
Certificates (SREC) enabling the equipment to
pay for itself within 3 years, and showing a
positive income thereafter.
According to owner Trent Fisher, “We see an
opportunity to continue to lead the industry by
being the first “green” renewable energy robotic
tooling supplier worldwide. We hope by
installing the clean and reliable solar system,
we will attract like-minded customers who share
in the vision of reduced carbon emissions and
taking action to curb the global warming green
house effect. We are committed to renewable
energy and pleased to take this leading step.
My hope is that other manufacturers will see our
success and better apply the opportunities that
solar and other renewable energy sources offer.”
>SAS<
Automation recently introduced a new palletizing
Carton Gripper for plastic bins, Slip-top and
corrugated cartons. The EOAT is designed to
allow for independent placement of multiple
cartons from a single pick.
Significant Features
- Designed for a specific carton size or
range of sizes.
- Easily handles carton weights of more than
25 kg (50 lb).
- Tool weight is 70 kg for 2 cartons, 90 kg
with Slip sheet and Pallet hook options.
- Welded aluminum frame for strength,
rigidity and light weight.
- Robot extension mount for hose and cable
clearance.
- Self-guided cylinders provide in-line
clamping pressure for carton gripping.
- Stationary bolster plate grips cartons
with fine, abrasive surface while providing
narrow gap between cartons for tight pallet
layers.
- Movable bolster plate has bonded rubber
surface with ribs to securely grip cartons.
- New rotating hooks on movable bolsters
secure bottom of Slip-top cartons when
palletizing.
- Pneumatic valves are available in Discrete
I/O, DeviceNet, or Ethernet versions.
- Slip-sheet or Pallet-hook options are
available.
- Custom robot mounting pattern.
“This new lightweight gripper is a unique
carton tool for palletizing heavy boxes. It’s
heavy duty yet lightweight frame will reduce the
tool payload while palletizing securely. This
gripper is capable of handling cartons of
multiple weights/sizes and also reduces set-up
time making it a more cost effective solution
versus managing individual custom grippers for a
variety of box sizes ,” said Rob Dalton, General
Manager for >SAS< Automation.
Click here for
more information.
RETURN TO TOP
>SAS< Automation is currently seeking a
qualified candidate to fill a General Manager
position that will serve their German subsidiary located in Karlsruhe,
Germany.
Click here for more
information about the position, and how to apply.
>SAS<
Automation introduces additional size
offerings of Dual Durometer Vacuum Cups
>SAS< Automation recently
introduced the complete size range of the 2.5
bellows, green & yellow, Dual Durometer
vacuum cups for handling difficult to grip
parts.
The new vacuum cups are ideal for handling:
- Uneven surfaces
- Porous surfaces (corrugated cardboard and
paper)
- Rough surfaces
These cups are manufactured with a specially
developed material that features the elasticity
of rubber and the wear resistance of
polyurethane making them long-lasting.
Significant features:
- Firm bellows and a soft lip make the
vacuum cup stable, durable, and flexible with
excellent sealing properties
- Elasticity of rubber and wear resistance
of polyurethane
- Excellent for textured and contoured
surfaces
- Silicone-free and mark-free
For more information or to order, please
contact us.
RETURN TO TOP
>SAS<
Automation recently introduced a Fork Tool for
handling a wide variety of containers from
oversized heavy bags to open-top containers.
Bags and other containers made of Kraft paper,
polycarbonate, PVC coated, woven mesh, cotton
are easily handled by this EOAT.
Retracting Fork-style EOATs are ideal for
handling trays, totes, open-top containers,
closed-top containers and other difficult to
palletize containers that must be picked-up from
the bottom.
Significant features:
- This tool uses 11.1 mm (7/16") diameter
solid stainless steel fingers for strength,
long-lasting durability, and ability to
withstand harsh manufacturing environments.
- Stroking forks designed to pick product
from a roller conveyor.
- One to three bag infeed conveyor(s)
- Forks retract through a stationary
stripper plate and product is placed on the
pallet.
- Single bags, multiple bags, or cases may
be lifted at one time.
- Tool can be used to pick and place a
pallet
- Slip sheet option available
- Load building station
- Full load discharge conveyor
- Safety Guarding
- Automatic pallet dispenser
- Control panel
- Reduces direct labor costs and improves
safety by reducing lifting and repetitive
motion injuries.
Click here for
more information.
RETURN TO TOP
New
Sensi-Sure Gripper is an improved design
of the popular >SAS< GRZ 10-10 Sprue/Part Plier
family that now has jaw closing adjustment –
thereby protecting parts from marring.
Sensi-Sure Grippers provide an increased sensing
range throughout the length of the jaw. The new
body design guards the jaw to protect against
sprue/part binding. Protect parts better with
new >SAS< Sensi-Sure Grippers!
- Set screw adjustment of jaw closing
position to adjust to your specific parts.
- Integrated jaw screw to allow jaw
replacement.
- Sensor jaw redesigned to increase
sensitivity and broaden the sensing range.
“This new gripper is another example of how
>SAS< continuously improves our grippers to make
them the best choice for all kinds of difficult
to handle parts,” said Robert Dalton, General
Manager for SAS Automation.
Click here for
more information.
Uni-Grip
and Uni-Clamp Robotic Gripper Tooling, is an
exciting world premier being announced by >SAS<
Automation at its booth at the 2010 K show.
Essentially the Uni-Grip System is an universal
system that allows for a precise gripper tool to
be built with the added benefit of greater
assembly flexibility, featuring:
- channel-nut free Cross Connectors and
Gripper Mounting Clamps - fasten with unique
first ever expanding channel mount, rather
than a channel nut.
- center mountable components without dis-assembly
or additional drop in channel nuts.
The Uni-Clamp Gripper Components are also
universal; having the ability to mount into
the extruded nut channels on different brands
and sizes of frame profile. This means:
- unique and expanding channel hooks for
component mounting on virtually any profile
brand and type.
- allows use of current in-house frame
profiles, eliminating waste and aggravation!
“Uni-Grip is a new system that is simply an
ultra flexible solution which allows use with
virtually any frame profile and allows adding
mounting components at any time not only during
the assembly process, but also during lean
process improvements. There has never been a
more flexible gripper system on the market
today. We know the difficulty when trying to
modify tools which may be built with different
brands and configurations of frame profile –
this universal system eliminates that expensive
headache,” said Robert Dalton, General Manager
for >SAS< Automation.

>SAS< Automation is pleased to announce
the addition of modular gripper components
specifically for tool builders to better
understand their “green” tooling options for
reducing carbon emissions as well as reducing
cycle times. The system identifies three types
of EOAT systems:
Green
EOAT System – most efficient and safest
Decentralized vacuum EOAT using vacuum cups
mounted directly to the GGE/GGS… V manifold with
integrated vacuum cartridge. Since the vacuum is
being generated at the cup location there are no
vacuum losses due to fitting connections. This
allows you to use smaller vacuum generators and
cups to generate the same amount of lifting
force with much less vacuum flow required.
This system provides a much “greener”, safer,
and more cost-effective approach for certain
applications in comparison to other methods such
as these:
Yellow
EOAT System - efficient
Centralized vacuum manifold with a single
vacuum generator servicing 4 vacuum cups. Since
this system has manifolds and fitting
connections between the vacuum cups and vacuum
source, there will be vacuum losses in the
system. This system can still be desirable on
flat smooth parts where little vacuum is lost at
the cup.
Orange
EOAT System – less efficient
Centralized vacuum system utilizing a vacuum
pad and vacuum pump. The vacuum pad has an array
of holes that draw vacuum through the vacuum
chamber in the pad. The vacuum seal on the part
can be made using vacuum cups or a closed cell
foam. This system draws the highest vacuum flow.
“Our
new modular off-the-shelf solution gives tool
builders more choices in selecting vacuum
systems based on both application and
efficiency. We are especially pleased to bring
the SAS GFD 1/4 MINI Vacuum Manifold option that
allows for mounting of both standard vacuum
generation systems and cups onto SAS’s gripper
arms and frame profile; one of the most
efficient choices that localize the vacuum at
each cup or pad,” said Robert Dalton, General
Manager for >SAS< Automation.
Click here for
more information.
>SAS<
Automation recently introduced new Hybrid
“HX” End Effectors for 5+ Axis Robots, made
exclusively with the newly developed >SAS< HX
hybrid frame profiles and modular off the shelf
gripper components.
This new HX End Effector
is specifically designed for increased
flexibility, offering an optimal “hybrid” design
that includes the benefits of tubular frame
adjustability as well as extruded channel frame
profile rigidity. Robotic production use
includes long reach boom press tending
applications or heavy-duty material handling.
Significant features
and benefits:
- Direct side channel
mounting of standard >SAS< gripper component
hardware, eliminating rotation or twist
problems.
- Modular design allows
for side mounting or circumference component
or connector clamping, offering added
compatibility to other brands and types of
systems.
- Available with
compliant oil resistant vacuum cups with hold
down clamps to secure parts even when system
fails.
- Available in sizes of
40mm and 60mm OD, (HX-40/HX-60).
- Center hole can be
tapped to accommodate an M8 sized screw for
connection of end plates/caps, connectors,
etc.
Ideal for high-speed,
heavy weight, or press tending applications –
especially when gripping from a flat steel stack
to load the stamping die to a formed part
removal mode.
“The HX’s flexibility and
adjustability allows for better routing of
pneumatic hoses and electrical sensor wires to
grippers and suction cups as well as many other
necessary applications,” said Trent Fisher,
President of >SAS< Automation. “It’s
interchangeability with all of SAS’s modular
EOAT line of components makes this one of our
premier profiles,” he added.
Click here for more information.
>SAS< Automation introduces Adjustable BAG
GRIPPER – smaller version
 >SAS<
Automation recently introduced a new,
smaller adjustable bag gripper called >SAS<
ABG-25 for a variety of bag handling
applications that eliminates the need for costly
custom tooling as it can be adjusted quickly for
different production runs using a simple hand
wheel. The ABG-25 is ideal for plastic, woven
cloth and paper bags containing grains,
chemicals, dog food, minerals and plastic
resins.
This innovative gripper uses stainless steel
fingers for both strength and their ability to
withstand harsh manufacturing environments. A
decker mechanism is designed to facilitate an
accurate bag placement--crucial for a tightly
packed pallet. In less than 30 seconds, the
tool’s bag width can be changed from 7.25 to 21
inches.
>SAS< ABG-25 Gripper details:
- Handles Bag Weights: 2-25 kg ( 5-55 lb)
- Handles Bag Sizes: Width 185-530 mm
(7.25-21 in), Length 300-900 mm (12-36 in) and
Thickness 25-150 mm (1-6 in)
- Gripper Tool Weight: 38 kg (84 lb)
- Ball bearings for long life.
- Independent decker plates help center bags
on conveyor and provide accurate bag placement
for tight pallets.
- Can be fitted with servo drive to
automatically adjust for different bag widths
while on-the-move to accommodate multiple
pallet loads.
- Uses 11.1 mm (7/16") diameter solid
stainless steel fingers with radiused ends for
long-lasting durability
- High flow pneumatic valves provide a
complete open/close cycle in less than 600
milliseconds (.6 seconds).
 |
Adjustable Bag
Gripper
PLAY View if you have broadband (256k) |
Click here for
more
information.
>SAS<
Automation Introduces the QSA 150T
Semi-Automatic Tool Changer
 >SAS<
Automation recently introduced
a new Semi-Automatic Tool Changer for accurate,
repeatable mounting of robotic end-of-arm
tooling.
The purpose of any tool changer is to quickly
mount a tool to the robot’s arm. This new >SAS<
Semi-Automatic Tool Changer manages EOAT changes
with both amazing speed and accuracy. The >SAS<
tool changer automatically connects multiple
ports including air, vacuum, and electric,
thereby, greatly reducing set-up time. Reliable
port connection provides additional safety
ensuring that all connections are aligned
correctly.
Built from modular construction, this tool
changer couples air and vacuum lines
automatically to the robot side.
The QSA 150T is for heavy
duty applications. Made of lightweight aluminum
with durable steel locators, the QSA 150T
handles
typical end-of-arm tool weights up to 75 lbs and
has Allowable Maximum Loading of 200 lbs. Each
tool supplies 10 pneumatic connections.
“This new Semi-Automatic Tool Changer is a
faster, safer and more accurate tool changer and
a better overall system for managing tools in a
fast paced environment,” said Rob Dalton,
General Manager for >SAS< Automation.
Click here for
more information.
 >SAS<
Automation recently introduced a new smaller
version of their Internal Diameter Gripper (IDG)
16-26-33 ideal for parts that are small,
fragile, or have an irregular shape.
The IDG grips and releases on command and is
highly recommended for manipulating breakable
parts. Unlike standard clamps, the IDG
distributes force evenly over the entire contact
area which is why they are most often used for
irregular shaped parts.
This new IDG is a cost effective solution
when compared to bladder grippers and automated
or magnetic clamps.
Significant Features:
- Secures ID’s ranging from 26-33mm.
- Requires one compressed air line; spring
return
- Extremely strong for its size -- jaws
exert 14 lbs force @ 90 PSI.
- Ø1/8” Neoprene rubber cord stock inserts
ensure a secure grip – and can be replaced at
low cost. Other elastomers can be used and are
commercially available.
- Nose adapter can easily be customized
for locating or part stabilization.
“This new gripper is simply a better clamping
method for small parts that are hard to handle –
at a reduced cost,” said Rob Dalton, General
Manager for >SAS< Automation.
Click here for
more information.
>SAS< Automation -- Awarded Patent for
Programmable Robotic End-of-Arm Tooling
 >SAS< Automation recently awarded patent
#7,611,180 for its innovative -- Programmable
EOAT. This tool can be easily programmed to
automatically relocate four separate component
holders within the cycle of the robot, all
within the same end-of-arm tooling (EOAT).
As stated on United States Patent
#7,611,180, summary of the invention: “This
invention relates to end of arm tooling for a
robotic arm which together are programmable to
change their configurations and operations to
any one of a multiple of preprogrammed
configurations and operations.”
Each of the four tool holders can be used for
vacuum cups or grippers mounted on individual
linear actuators which can be programmed for up
to 28 separate locations (outputs from binary
inputs). Thus, this programmable EOAT can save
time and money by eliminating the hassle of
dealing with multiple end-of-arm tools and tool
changers. Its design allows for easy and fast
interfacing with any robot style or make.
With these features incorporated into this
programmable EOAT, a robot can pick and place or
pull from an injection mold different sized
items with just one EOAT. If four separate parts
are picked up at one time, the program will also
allow for re-positioning of these parts before
releasing them.
According to Robert Dalton, General Manager
for SAS “Getting more out of your robot directly
relates to having end-of-arm tooling that can
handle multi-functions with parts of different
shapes and weights. Our new programmable EOAT
will allow processors this functionality to help
their robot to be more productive. This patent
is one of many awarded to SAS for its
engineering EOAT inventions.”
>SAS<
Automation recently introduced Spring-loaded
Docking Pins for insert molding applications
(IML).
In addition to requiring precise accuracy,
insert molding applications are often performing
several processes at the same time. Docking pins
provide the assurance required in complex and
low tolerance applications.
Significant Features:
- Provides accuracy of +/- .001 inches
- Sized to fit your End-of-Arm Tool, robot
and mold
- Pins can dock on existing mold locators
- Custom lengths, strokes and diameters
available.
“These docking pins have enabled several
>SAS< customers to consistently increase
production of complex insert molded parts while
reducing labor,” said Robert Dalton, General
Manager for SAS Automation. “Our insert mold
tools and spring-loaded docking pins have
automated many operations that used to be
performed manually.”
>SAS< Automation, introduces New Adjustable Bag
Gripper
>SAS<
Automation recently introduced a new adjustable bag
gripper for a variety of bag handling applications. A
custom bag gripper tool is often used to palletize
woven cloth, plastic or paper bags containing heavy
products including grains, chemicals, dog food,
minerals and plastic resins. >SAS< has designed an
adjustable bag gripper that eliminates the need for
costly custom tooling and can be adjusted quickly and
easily in minutes for different production runs using
a simple hand wheel.
This innovative gripper
uses stainless steel fingers for both strength and
their ability to withstand harsh manufacturing
environments. A decker mechanism is designed into the
tool to facilitate an accurate bag drop once
positioned over the pallet --crucial for a tightly
packed pallet.
ABG-50 Details
- Bag Weights: 2-50 kg
(5-110 lb).
- Bag Sizes: Width
191-530 mm (7.5-21 in), Length 300-900 mm
(12-36 in) and Thickness 65-165 mm (2.6-6.5
in).
- Gripper Tool Weight: 78
kg (172 lb).
- Ball bearings for long
life.
- Independent decker
plates help center bags on conveyor and
provide accurate bag placement for tight
pallets.
- Can be fitted with
servo drive to automatically adjust for
different bag widths while on-the-move to
accommodate multiple pallet loads.
- Uses 5/8" diameter
solid stainless steel fingers with radiused
ends for long-lasting durability.
 |
Adjustable Bag
Gripper
PLAY View if you have broadband (256k) |
Click here for
more
information.
>SAS< Automation recently announced new Lean
Manufacturing Consulting Services.
The
global economy has created tremendous pressure on
organizations to streamline manufacturing operations
by reducing lead times, reducing throughput time,
reducing costs, increasing flexibility, reducing
inventory, and increasing quality through the
implementation of lean manufacturing techniques.
According to Robert Dalton,
General Manager for >SAS< Automation, “SAS is known
for its automation expertise using state-of-the art
technologies in the robotic end-of-arm-tooling
industry. >SAS< is proud to introduce another way to
create savings for our customers by enhancing their
operation and has invested in both engineering and
facilities to support this new venture.”
>SAS< Lean Manufacturing
Services:
- Plastics, Packaging and
General Material Handling
- Cell Development and
Implementation
- Work Center Design
- Material Handling Design and
Simulation
- Assembly Evaluation and
Design
- Kan-Ban Visual Scheduling
- Cycle Time Reduction
- Physical Flow Improvements
- Value Stream Mapping
- Synchronous Line Pacing
>SAS< Automation introduces New Belt Conveyor Line
>SAS<
Automation recently introduced a new line of belt
conveyors ideal for injection molded components and
packaging.
Available in horizontal or
vertical configurations these new conveyors come in a
wide range: from mini conveyor belts having a
construction height of 1 1/2" (40 mm) to heavy-duty
belt conveyors with a capacity of 200#/ft (300 kg/m).
There are ten different versions
available: from mini to angled Z-conveyors covering a
broad spectrum of applications.
Key Features:
- Conveyor Dimensions: 50 -
2600 mm
- Speed: up to 3m/sec
- Conventional and proportional
drive options available
- Complete series available as
individual components
- Long reliable operation
- Universal structure with
aluminum profiles
According to Robert Dalton,
General Manager for >SAS< Automation, “ These
heavy-duty conveyors allow for continuous material
flow, as any combination of routes are possible.
Expect to see continued expansion of the automation
solutions offering from >SAS<.”
>SAS< Automation introduces New Heated Gate Cutter
>SAS<
Automation recently introduced a new Heated Gate
Cutter for plastics degating.
Cutting gates is often a final
plastics operation. Removing runners without leaving
marks can be difficult. This new Heated Gate Cutter
from >SAS< makes especially difficult to cut runners,
much easier.
This new cutter is ideal for
cutting acrylic and other brittle plastic materials
and the ideal solution for preventing stress marks
left from the cutting process.
Each Heated Cutter set includes
a heated blade, nipper and heat controller. The
ambient temperature blade provides an ultimate finish.
Standard blades are cost effectively replaced.
According to Robert Dalton,
General Manager for >SAS< Automation, “>SAS< is a full
service provider of cutting tools and is pleased to
announce this advanced innovation for cutting hard
parts.”
>SAS< Automation announces Internal Diameter Gripper
>SAS<
Automation announces a new Internal Diameter Gripper (IDG)
ideal for parts that are heavy, fragile, or have an irregular
shape.
The IDG grips and releases on command
and is highly recommended for manipulating breakable parts as
well as heavy parts. Unlike standard clamps, the IDG
distributes force evenly over the entire contact area which is
why they are most often used for irregular shaped parts.
This new IDG is a cost effective
solution when compared to bladder grippers and automated or
magnetic clamps.
Significant Features:
- Secures heavy parts
- Rubber strips ensure a secure grip –
and can be replaced at very low cost.
- Nose adapter can easily be customized
for locating or part stabilization.
“This new gripper is simply a better
clamping method – at a reduced cost,” said Rob Dalton, General
Manager for >SAS< Automation. “We are proud to have delivered
a cost effective and better handling solution during this
recession.”
>SAS<
Automation announces EOAT Workbench
>SAS<
Automation
announces a
new EOAT Workbench for building grippers.
These
ergonomic assembly tables come complete with storage area for
EOAT components and tools. Each station includes a swivel
chucking system to secure the EOAT by the mounting plate and
allows access to all sides of the tool for easy tool building.
Any tool
builder will appreciate having components in one place along
with an ideal stand to build the tool. Profiles are neatly
stored in a separate storage rack. This table takes up minimal
floor space and is the ideal place for tool re-work as well.
“This new
EOAT Workbench is another industry first from >SAS< and is a
great complement to our EOAT Storage Rack,” said Rob Dalton,
General Manager for >SAS< Automation. “Do-it-yourself tooling
has come a long way – adding this workbench will help our
customers build better tools,” he added.
>SAS<
Automation announces EOAT Online Forum
>SAS<
Automation announces a New
Online Forum – for Tool Builders!
Monitored by “Tim the EOAT Toolman” this
online forum will easily allow anyone to ask a tooling
question…and get an answer promptly!
Tool builders can also view all of the
questions and answers – to see if their question has already
been asked. This new online EOAT Forum will be demonstrated at
the >SAS< booth South-10041 at NPE!
“As tools become increasingly more
complex, finding a convenient way for tool builders to get
their questions answered quickly, has become a priority,” said
Rob Dalton, General Manager for >SAS< Automation. “Tool
builders of course can always call our toll free line to ask
tooling questions. Adding an online forum just seems to make
sense given that many people on the shop floor are handling
multiple robots and tool changes. We are proud to offer many
ways for builders to get ‘How to build EOAT’ information,” he
added.
The EOAT Forum can be viewed from our
EOAT Building Portal Web:
www.eoat.com/forum.
It also can be found from our main Web:
www.sasgripper.com
>SAS< Automation
introduces GRZ Grippers – many sizes
>SAS<
Automation introduces a complete family of GRZ
grippers – to handle parts that are very small to
those that are heavy and bulky.
- Mini and Micro
GRZ Grippers – smallest grippers ever!
- New Micro GRZ
10-6 grippers weighs only 8 grams and is the
smallest gripper on the market!
- New Mini GRZ
10-8C comes with a built in sensor and weighs
only 14 grams
- All >SAS< GRZ
Grippers – have been improved!
The new design body style now covers the jaw
springing; thereby keeping debris or a sprue from
interfering with the spring function.
- >SAS< GRZ 20-22 &
GRZ 20-22C – are now bigger to handle heavier parts!
- Beefier, bigger
gripper for very heavy parts.
- Jaw screws are
used (versus pins)
- Hard stops are
used for jaws, to modify closing positions.
This family of grippers
are designed to handle parts of all sizes and weights,
and are especially designed for harsh manufacturing
environments demanding superior clamping power.
Click here for
more information.
>SAS< Automation introduces GRM
Magnetic Gripper
>SAS<
Automation introduces a heavy-duty
GRM Magnetic Gripper – ideal for use
when vacuum cups and grippers are
typically used for lifting and
moving steel sheets, blanks, stamped
parts and completed assemblies.
Applications & Benefits:
-
Automated press-to-press transfer
systems
-
Robotic “Pick & Place”
-
Manual and automated machine
loading/unloading
-
Outlasts vacuum cups in most
applications
-
Grasps odd shaped or perforated
parts
-
Increases production and reduces
shot air costs
-
Designed for long,
maintenance-free operation
-
Operates effectively in any
orientation
-
Will not drop parts if system
air-loss occurs
-
De-stacks without double-blanking
when the appropriate magnet is
selected for the application
-
Reduces noise
-
Maximum operating temperature
140°F (60°C)
-
Sizes – GRM 38-3/8, GRM
76-3/8, GRM 127-3/8
Low Profile Magnetic Grippers:
The >SAS<
Magnetic Gripper is designed to
directly replace vacuum cups with
minor tooling and valving
adjustments. Powerful Rare Earth
magnets positively hold the parts
during transfer, greatly reducing
the chance of slipping and shifting
of your part due to oily coatings.
An optional “low-skid” boot is also
available to increase grip on parts
during transfer. A short burst of
shop air pressure is applied in
order to release parts. To pick-up
or grip parts, the air pressure must
be exhausted to the atmosphere.
>SAS< Automation Announces Solution
Provider for Motoman
>SAS<
Automation has signed a Solution
Partner agreement with Motoman Inc.
This agreement declares >SAS<
Automation as a third-party
integrator of robotic end-of-arm
tooling for plastics, packaging and
general material handling
applications. This agreement helps >SAS<
to provide greater automation
services including complete systems
integration to its customers in a
wide range of industrial
applications.
Motoman
is an international robotics leader
– making them an ideal choice for
serving >SAS’s global customer base.
>SAS< provides the widest range of
end-of-arm tooling solutions
including modular tooling systems,
custom tools and complete workcell
integration. >SAS< is recognized for
their expertise as a manufacturer of
tooling and integrator of innovative
solutions for plastics injection
molding, insert molding, packaging
and palletizing (especially with
difficult to manipulate products)
and general material handling.
"We
selected Motoman as a robot partner
due to their global presence and
extensive expertise in plastics and
our other emerging markets," said
Rob Dalton, General Manager for >SAS<
Automation.
>SAS< Automation Announces System
Partner Agreement with KUKA Robotics
>SAS<
Automation has signed a system
partner agreement with KUKA
Robotics. This agreement declares >SAS<
Automation as a third-party
integrator of robotic end-of-arm
tooling for plastics, packaging and
general material handling
applications.
This agreement helps >SAS< to
provide greater automation services
to its customers in a wide range of
industrial applications.
KUKA Robotics is a leading global
supplier of industrial robots –
making them an ideal choice for >SAS<.
>SAS< provides the widest range of
end-of-arm tooling solutions
including modular tooling systems,
custom tools and complete workcell
integration. >SAS< is recognized for
their expertise
as a manufacturer of
tooling and integrator of innovative
solutions for plastics injection
molding, insert molding, packaging
and palletizing (especially with
difficult to manipulate products)
and general material handling.
"We selected KUKA as our robot
partner because of their broad range
of robots and common controls
approach," said Rob Dalton, General
Manager for >SAS< Automation.
>SAS< Automation Introduces Hold
Down Toggle Clamps
>SAS<
Automation introduces a heavy-duty pneumatic toggle
clamp called the HDC. This toggle clamp is
specifically designed for harsh manufacturing
environments demanding superior clamping power. The >SAS<
HDC clamp has an over-center locking design that
requires return air pressure to open -- making it
ideal for holding and managing heavy and bulky parts.
Processors will appreciate the consistent gripping
forces when performing secondary operations including
degating, fabricating, and machining. This clamp is
excellent for repetitive production operations as well
as short runs using temporary fixturing.
Sizes – HDC
25-105, HDC 40-105
Significant
Features:
These clamps have a
large cylinder area for increased clamping force of
675 in. lb. (opens to max 105°) and consistent
operation with fixed speed control in air ports and
easily interchangeable cylinders.
- Manual Release
Button – opens clamp without air pressure
- Holding Torque (1584
in. lb.) – piston diameter 40mm
- Lightweight (3 lbs.
6 oz.) – low profile/narrow design for tight
applications
- Closed linkage –
protects from contaminants thereby reducing
maintenance costs and downtime
Click
here for more information about the
HDC Hold Down Toggle Clamp.
>SAS< Automation Introduces HX Line
of Profiles
>SAS<
Automation introduces new Robotic End-of-Arm Tooling
line of profiles called: HX line. These profiles are a
hybrid between our circular tubing profiles and our
rectangular profiles. This new HX line is specifically
designed for increased flexibility in heavy-duty
material handling.
Sizes:
HX-40 - Outside Diameter – 40mm
HX-60 - Outside Diameter – 60mm
Ideal for:
- Boom style Robotic
End-of-Arm Tooling
- Heavy and bulky part
applications
- Press tending, metal
stamping and other heavy material handling
- Clamping on the
diameter or mounting to the channel
The new HX line is
interchangeable with all of >SAS<’s modular EOAT line
of components. The circular channel allows for direct
mounting of pneumatic fittings for greater flexibility
in pneumatic “plumbing” or “routing” to stream line
the routing of hoses to grippers or vacuum cups
allowing almost limitless applications.
NEW
Introducing
RFID Robotic
End-of-Arm Tooling
>SAS<
Automation introduces new Robotic End-of-Arm
Tooling (EOAT) with RFID tags to automatically ensure
the correct tooling is operating with the
corresponding operation and equipment.
RFID is an automatic
identification method, relying on storing and remotely
retrieving data using RFID tags. >SAS< has applied an
RFID tag in a Robotic End-of-Arm Tooling (EOAT)
mounting plate to identify itself when mounted and
installed on a standard Quick Change Mounting Chuck,
mounted to the robot.
Important features of
this system are to identify the correct robotic EOAT
gripper is mounted to the robot running the applicable
program and confirm the rest of the critical equipment
is installed – including the correct die or mold in
stamping, plastics or packaging operations.
RFID is low cost
insurance against robot, tooling and part damage
because it quickly ensures the correct tooling is
running. RFID tags prevent costly damage due to system
crashes, reduces labor costs, and are critical during
line change-overs.
New >SAS< EOAT RFID has
built-in I/O capability up to 8 channels of RFID and
can be integrated into existing platforms, and
supports PROFIBUS ®-DP, DeviceNet ™, Modbus-TCP,
PROFINET and EtherNet/IP™. Furthermore the data
carriers use state-of-the-art FRAM storage technology
for virtually an unlimited number of write operations
and had high temperature data carriers rated up to
210°C.
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NEW
Vacuum Handling
System
>SAS< Automation
introduces a new modular Vacuum Handling System line
of
Robotic End-of-Arm Tooling (EOAT).
This
new vacuum handling system is the most reliable and
easy way to handle bulky and heavy parts to ensure no
part damage. Each gripper has one valve that is
auto-regulated to open and close. Gripping power
uniquely remains constant offering exceptional
handling with improved lifting.
Like many of the
modular systems from >SAS< – this line is easy to
configure to your specific part. It easily handles
parts that are often difficult for standard grippers
including porous, soft, twisted, round, flexible and
other non-standard shapes, weights, and materials.
Power Consumption:
- Electric Turbine -
power consumption of the turbine is approximately
30% of normal in release position
- Compressed air -
Venturi power consumption only in pick-up mode
Significant
advantages:
- Adjustable systems
available
- Ability to handle a
wide variety of shapes
- Durable to handle
weights to 614 lbs/ft² (3000 Kg/m²)
- Independent and
auto-regulated valve system
- Lightweight and
compact
- Easy to install
- Multiple heads
configured in series only require one turbine
- Many options
available – to handle any part
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NEW
Introducing the
Thrust Cutter Degater
>SAS< Automation
introduces a new degater called the >SAS< Thrust
Cutter.
This thrust cutter is
designed with a razor sharp blade positioned at a 45
degree angle to precisely shear a sprue gate in hard
to reach narrow places.
The equipment was
designed to hold the blade on a special cylinder to
precisely actuate the gate cutting process.
The cylinder can be
mounted in many angles. This style of gate cutting
uniquely allows access to very hard to reach areas
using actuated thrust motion from the cylinder.
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NEW
>SAS< Automation, introduces Collision Sensors
>SAS<
Automation introduces four new Collision
Sensors to prevent damage to parts, tooling and
robots.
>SAS< Collision Sensors
come in 4 different configurations to best meet
different tooling and manufacturing environments.
Collision Sensors send a signal to stop the robot when
it detects an obstacle – to prevent costly damage to
end effectors/end-of-arm tooling, parts and machinery.
“Sensors are low cost
insurance against robot, EOAT and part damage”, said
Trent Fisher, President of SAS Automation. “>SAS<
EOAT junction boxes make adding and changing Collision
Sensors easily on the production floor. Any robot
operator will appreciate both the safety and cost
saving benefits associated with collision sensors,” he
added.
>SAS< Collision
Sensors:
- Pneumatic
High-Angle Collision Sensor – excellent for high
speed robots.
- Pneumatic
Collision Sensor – easily adjust resistance (for
stopping the robot) with this sensor.
- Pneumatic
Stainless Steel Collision Sensor – durable
stainless steel construction makes this sensor ideal
for demanding production environments.
- Spring-Loaded
Collision Sensor – provides crash protection
when compressed air is not available
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>SAS<
Automation introduces new Static Cutter
SAS
introduces a Static Cutter for precision cutting that
can be easily mounted several ways: to an articulating
robot, statically mounted, or mounted directly to your
End-of-Arm Tool (EOAT). This economical and
lightweight cutting tool will provide accurate, low
cost cutting for a multitude of fan gate cutting
applications. The SAS Static Cutter includes a
standard box cutter knife, protected by a safety
guard, attached to an adjustable SAS elbow arm. The
knife blade can easily be replaced by a simple turn of
a locking handle.
According to John
Westbeld, Engineering Manager for SAS Automation, “Processors
will find this cutter to be both convenient and easy
to use. They will appreciate the ability to move it
around their workcell as their cutting applications
change.”
This cutter arm
assembly is both lightweight and low cost for maximum
efficiency in your cutting applications.
For more information,
click here.
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“Twist-On”
Cable Saddle Frame Connectors &
Wire ties for EOATs
>SAS<
Automation announces a unique “Twist-On” Cable
Saddle frame connector and wire tie system for better
EOAT cable management. This system allows End-of-Arm
Tool builders to easily attach air hoses and or power
cables to the tool.
The unique “Twist-On”
design of the Cable Saddle allows the hoses or cables
to be removed and moved to other locations on the tool
as needed during the build process. Twisting the cable
saddle to lock into the profile provides a solid
connection to the profile and the ability to move the
cables or hoses without wasting the wire ties by
having to cut them off. The Cable Saddles are
available in 15mm and 25mm sizes to accommodate
various sizes of End-Of-Arm Tooling hoses and cables.
An opening built into the base of the Cable Saddle
allows for the wire ties to loop through, allowing for
the Cable Saddle to be permanently attached to the
cables or hoses.
End-Of-Arm Tooling
designers are challenged to develop tools that perform
more functions. Providing ways to build tools easier
and faster is a specialty of SAS Automation.
For more information,
click here.
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SAS
– introduces Gripper Plier Jaw Kit
SAS
Automation announces individual jaw kits for the new
style of GRZ 20-16. The jaw kit consists of one jaw
and one hex screw pin.
This new jaw kit for
the GRZ 20-16 offers injection molders the ability to
interchange existing jaws for various size jaws. The
challenge to customize the application of a parts/sprue
plier led to the development of the GRZ 20-16 with
removable screws. This new jaw kit will provide
molders with the ability to easily interchange and
configure the jaw size by ordering kits of the same
size to customize their gripping requirements.
Customizing gripping
options offers processors greater flexibility in both
designing and configuring tools, right on the
production floor. SAS continues to provide solutions
that enable the production floor to handle unique
tooling requirements.
For more information,
click here.
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Internal
Spring Loaded Gripper Arm for Vacuum Cups
SAS
Automation provides more EOAT gripping options, with
the introduction of a new lightweight gripper arm.
This gripper arm is uniquely designed with Delrin
& aluminum to keep the tool lightweight,
electrically insulated and wear resistant. The part is
ideal for tools requiring an electrostatic charge or
using IML (In Mold Labeling).
This SAS gripper arm is
internally spring-loaded for part compliance. The
internal spring prevents contamination from the
process or production environment. A threaded shaft
with jam nuts allows for easy plate mounting of the
gripper arm. The gripper is also end ported for vacuum
and keeps fittings away from other components such as
vacuum cups.
According to John
Westbeld, Engineering Manager for SAS Automation “Adding
this lightweight, yet durable gripper arm is one more
way that SAS is helping processors to reduce robot
wear and tear.”
Click here to
more information.
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Multi-function
Automation Cell Video
This new video features
our automation cell and custom tooling, including:
- a six-axis robot and
automation tool change system
- programmable
end-of-arm tooling
- spherical gripper
- and multiple
degating formats.
 |
Automation
Cell
PLAY
View if you have broadband (256k) |
>SAS<
introduces New EOAT Rack
SAS
Automation announces a unique and innovative storage
rack for End-of-Arm Tooling. The rack design was
driven by mold injectors continued requests for a
device to easily store, and inventory EOAT’s. Having
the racks in close proximity to the injection molding
machine presses provides for quick tool changes.
The rack measures two
meters high by two meters long with four heavy duty
casters for mobility, but can be designed in smaller
or larger versions to accommodate individual needs.
GHV wall mounts in three sizes (SAS 0-3 sizes) attach
easily to the J-40/40 profile. The rack is capable of
storing numerous tools depending on their size. This
rack is “low cost insurance against EOAT damage”,
said John Prater, Technical Sales Coordinator for SAS
Automation. “This is simply a more secure and safe
way to store End-of-Arm Tooling as this rack provides
both stability and mobility”, he added.
Click here for
more information.
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>SAS<
Automation introduces Tubing Cutter
In
their continuing efforts to make assembling EOAT
components easier, SAS offers a new compact tubing
cutter for vacuum and compressed air polyurethane
tubing. This tubing cutter can be used for 4mm to 8mm
tubing with ease using the six cutting edges for a
clean cut. The SAS tubing cutter can effectively be
used with a one hand operation.
To enhance the cutting
of pneumatic tubing even more effectively, the tool
comes with a self contained 1 meter tape measure. The
tool can also be locked for safe protection from the
blades. This tool is economically priced and will pay
for itself after your first project.
Click here for
more information.
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ANNOUNCEMENTS:
New Web Site -
EOAT.COM
To see our new website that features
Information on How To Build Your Own
EOAT, click here:
www.eoat.com

We
have designed this new e-commerce site
with the purpose of finding and quickly
shipping EOAT (end-of-arm tooling),
gripper systems and end effector
components. If for any reason you cannot
locate the component you need,
Click
here.
| There
are several ways to search for the
part you need: |
Or,
click here to
register
with us to receive quarterly
e-newsletter on >SAS< products &
services.
SAS is
the only end-of-arm tooling company to
proudly serve all makes of robots,
handling any part, anywhere – for
plastics, packaging and general
manufacturing industries. We hope you
enjoy our new site.
Regards,
Trent Fisher
President |
|