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>SAS< Automation introduces High Heat Markless Cups

>SAS< Automation, a leading robotic end-of-arm tooling manufacturer recently introduced high heat, markless vacuum cups.

In addition to being temperature resistant up to 320° F (160° C), these non-marking cups are also longer lasting, making them an ideal choice for plastic molding and vacuum handling applications

The special materials used in this cup provide for superior flexibility in addition to abrasion and heat resistance. Prior to this development molders relied on silicone cups, which unfortunately left marks. These cups offer all of the performance characteristics of silicone – but are non-marking!

According to Rob Dalton, General Manager for SAS Automation, “We see an increase in demand for high performing vacuum cups, especially in plastic markets. We are pleased to bring this exceptional cup that does so much – heat and abrasion resistant, longer lasting and of course non-marking.”


>SAS< Automation Announces New Pneumatic Parallel Grippers

>SAS< Automation, a leading robotic tooling supplier introduced new pneumatic double-acting 2-finger parallel grippers, in three sizes: PGR 25, PGR 32 and PGR 40

We are pleased to introduce this new line of parallel grippers. As with all >SAS< Automation manufactured products, these grippers provide superior design and value over other products on the market,” said Robert Dalton, General Manager for SAS Automation.

Features:

  • Pneumatic double-acting 2-finger parallel gripper
  • Robust wedge design for long life
  •  High grip force in a small package
  • Synchronized jaws

Benefits:

  • Compact sensor kit uses SAS standard sensor and can be adjusted to sense part presence
  • Mounts to SAS standard ADG
  • Tapped holes in the jaws to add onto the gripper

Specifications:

  • Unit PGR 25
  • Stroke per finger mm 3.0
  • Weight g 48
  • Air consumption per double stroke cm3 3.3
  • Pressure range bar 6
  • Temperature range °C 5-90
  • Repeat accuracy mm 0.02

 Click here for more information about the New Pneumatic Parallel Grippers.


>SAS< Automation Announces New GSZ 20-C-20 / GSZ 20-M-20 Spring Loaded Sprue Plier Arm

>SAS< Automation, a leading robotic end-of-arm tooling manufacturer recently introduced the GSZ Spring Loaded Sprue Plier Arm. Compatible with >SAS< GRZ 20-16… Sprue/Part Pliers, this spring loaded arm enables the GRZ to absorb the ejector stroke of the mold. Used when sprues and runner systems do not stay on the ejector pins after ejection from the mold.

Specifications:

  • Inline spring arm for GRZ 20-16… Part/Sprue Pliers.
  • End ported for quick- touch pneumatic hose connectors.
  • Available with clampable shafts (C) and threaded shaft (M).
  • Threaded shafts include jam nut and lock washers for plate mounting.

According to >SAS< General Manager, Robert Dalton, “This latest addition to the >SAS< family of Components adds diversity to the GRZ 20-16… Part/Sprue Plier line. By spring loading the sprue plier you allow individual sprues and runners to be secured prior to ejection. This saves on costly mold modifications for stubborn sprues.”


>SAS< Automation Announces New ASG Sprue / Part Plier

>SAS< Automation, a leading robotic end-of-arm tooling supplier, introduced new ASG Sprue / Part Pliers for medium weight and large applications. Available in four different jaw styles, this plier has aggressive style teeth to ensure the best grip. This extremely strong compact plier can uniquely be switched from spring return to double action, quickly and easily.

Features:

  • 4 different jaw styles.
  • 2 styles are sensor capable.

Benefits:

  • Easily switch from spring return to double action.
  • Aggressive style of teeth - ensures the best grip.
  • Wide jaw version is excellent for short sprues.
  • Multiple ways to use a standard >SAS< sensor.
  • Mounting holes allows multiple ways to mount.
  • Larger bore - to get more strength.

According to >SAS< General Manager, Robert Dalton, “This latest addition to the >SAS< family of sprue/part pliers adds flexibility as it can be switched from spring return to double action depending on the application or robot valving. It also uses standard >SAS< sensors to reduce spare parts. We are pleased to bring this very strong, yet compact plier to our comprehensive line of modular EOAT components.”


>SAS< Introduces Spring Loaded Locater

>SAS< Automation, a leading robotic end-of-arm tooling manufacturer introduced new Spring Loaded Locaters that are ideal for insert mold labeling applications.  Available in two sizes, the SLL 10-15 and SLL 16-30 are ideal for precision accuracy and performing several processes at the same time.  Spring Loaded Locaters provide the assurance required in complex and low tolerance applications.

Significant Features:

  • Provides accuracy of +/- .001 inches
  • Sized to fit your End-of-Arm Tool, robot and mold
  • Locaters can dock on existing mold locators
  • Custom lengths, strokes and diameters available.

“These locaters have enabled several >SAS< customers to consistently increase production of complex insert molded parts while reducing labor,” said Robert Dalton, General Manager for SAS Automation. “Our insert mold tools and spring-loaded locaters have automated many operations that used to be performed manually.”


>SAS< Announces New Electric Grippers

PHOTO: Electric GrippersElectric grippers are becoming more popular for applications that require high speeds and for those requiring light or moderate grip forces. Electric is also cleaner than either pneumatic or hydraulic and, therefore, electric grippers are very effective for handling products such as circuit boards or other dust sensitive products.

Another major advantage of electric powered grippers is control. A microprocessor can be added to an electric gripping system which can be made to vary clamping force and velocity. This can be done at little additional cost, making the gripper able to cope with a variety of sizes and shapes and reducing the need to change grippers to accommodate different types of parts.

>SAS< Automation is pleased to offer both electric grippers and pneumatic grippers to provide our customers with options to more closely meet your manufacturing requirements.

Click here for more information.

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>SAS< Automation Announces Peter Zimmermann as General Manager

KARLSRUHE, GERMANY >SAS< Automation, a leading robotic tooling supplier today announced Peter Zimmermann, as General Manager for its European operation. This announcement was made by >SAS< Automation’s President, Trent P. Fisher, PE.

“Mr. Zimmermann comes to >SAS< Automation with an exceptional background. It includes over twenty years experience in plastics molding and packaging/palletizing automation, sales, and management. We welcome both his tremendous automation experience and enthusiasm for new growth in sales,” said Fisher.

“>SAS< has enjoyed above average growth in sales and is continuing its expansion into new markets and countries. Mr. Zimmermann will be instrumental in executing and managing these new market initiatives,” added Fisher.

The General Manager position oversees the European locations and includes: engineering, new product development, operations, sales (including international expansions), business development, and marketing for all areas.

Prior to joining >SAS<, Peter Zimmermann was employed by HEKUMA GmbH and ILSEMANN AUTOMATION, both automation companies specializing in plastic injection molding and packaging. Mr. Zimmermann holds both Engineering and MBA degrees and is returning to his hometown of Karlsruhe after 20 years.

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>SAS< Announces New Line of Tool Changers

>SAS< Automation recently introduced a complete line of tool changers that allow EOAT (end-of-arm tooling) and gripper systems to be quickly and accurately mounted to the robot arm.

The tool changers have two separate sides. The robot side (QSR) is permanently attached to the robot arm.  The tool side (QST) is permanently attached to each individual EOAT. The EOAT mounts to the robot by fitting the two sides together and then locking them into position.  The use of >SAS< tool changers assures perfect positioning each time an EOAT is mounted.  This reduces set-up time and the risk of damage to both the EOAT and the mold.

>SAS< tool changers automatically connect multiple ports including air, vacuum, and electric, thereby greatly reducing set-up time. Reliable port connections provide additional safety ensuring that all connections are aligned correctly.

Click here for more information:


 
PHOTO: QST
QST...Semi-Automatic Tool Changer

PHOTO: QSR
QSR...Semi-Automatic Tool Changer

>SAS< Automation announces wide range of Internal Diameter Grippers

The IDG is a cost effective solution when compared to bladder grippers and automated or magnetic clamps. The IDG now comes in three sizes to accommodate very small, to very large or fragile parts.

The IDG grips and releases on command and is highly recommended for manipulating breakable parts as well as heavy parts. Unlike standard clamps, the IDG distributes forces evenly over the entire contact area, making the IDG ideal for irregular shaped parts.

  • IDG 16 (small diameter range: 26mm - 38mm)
  • IDG 25 (medium diameter range: 36mm - 56mm)
  • IDG 44 (large diameter range: 60mm - 132mm)

Force per jaw:

  • IDG 16 (40 N)
  • IDG 25 (100 N)
  • IDG 44 (400 N)

Significant Features:

  • Secures heavy parts.
  • Nose adapter can easily be customized for locating or part stabilization.
  • Requires one compressed air line; spring return.
  • Extremely strong for its size.
  • Ø1/8” Neoprene rubber cord stock inserts ensure a secure grip – and can be replaced at low cost. Other elastomers can be used and are commercially available.
  • Can be either mounted using our standard tubing clamps or hard mounted to a custom plate.
  • Material used can be changed depending on your application.

“This new gripper is simply a better clamping method for managing a wide range of parts that are hard to handle – at a reduced cost,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.

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>SAS< Automation Installs Solar Array

PHOTO: Solar Panels>SAS< Automation, a leading robotic tooling supplier already involved in international solar panel automation and production projects, is pleased to announce the addition of a new photovoltaic solar array to their own corporate headquarters, in Xenia, Ohio.

The solar panels are now generating approximately 36,000 watts of power on a sunny day and are expected to produce over 60 Million Watt Hours of electricity over the next year, saving the SAS manufacturing facility over 30% of their electricity costs.

The array consists of 222 solar panels each providing 230 watts for a total of 51.2 kWatts making this the largest array in Greene County, Ohio.  The solar installation was installed in July 2011 by Ohio-based electricians, contractors, and installation crews.

This total project cost approximately $280,000.  For this installation, SAS Automation was granted $140,000 in an Ohio State Grant and a 30% Federal Tax Credit.  They will also be eligible to sell their Solar Renewable Energy Certificates (SREC) enabling the equipment to pay for itself within 3 years, and showing a positive income thereafter.

According to owner Trent Fisher, “We see an opportunity to continue to lead the industry by being the first “green” renewable energy robotic tooling supplier worldwide.  We hope by installing the clean and reliable solar system, we will attract like-minded customers who share in the vision of reduced carbon emissions and taking action to curb the global warming green house effect.  We are committed to renewable energy and pleased to take this leading step.  My hope is that other manufacturers will see our success and better apply the opportunities that solar and other renewable energy sources offer.”


New Carton Gripper from >SAS< Automation

>SAS< Automation recently introduced a new palletizing Carton Gripper for plastic bins, Slip-top and corrugated cartons. The EOAT is designed to allow for independent placement of multiple cartons from a single pick.

Significant Features

  • Designed for a specific carton size or range of sizes.
  • Easily handles carton weights of more than 25 kg (50 lb).
  • Tool weight is 70 kg for 2 cartons, 90 kg with Slip sheet and Pallet hook options.
  • Welded aluminum frame for strength, rigidity and light weight.
  • Robot extension mount for hose and cable clearance.
  • Self-guided cylinders provide in-line clamping pressure for carton gripping.
  • Stationary bolster plate grips cartons with fine, abrasive surface while providing narrow gap between cartons for tight pallet layers.
  • Movable bolster plate has bonded rubber surface with ribs to securely grip cartons.
  • New rotating hooks on movable bolsters secure bottom of Slip-top cartons when palletizing.
  • Pneumatic valves are available in Discrete I/O, DeviceNet, or Ethernet versions.
  • Slip-sheet or Pallet-hook options are available.
  • Custom robot mounting pattern.

“This new lightweight gripper is a unique carton tool for palletizing heavy boxes. It’s heavy duty yet lightweight frame will reduce the tool payload while palletizing securely. This gripper is capable of handling cartons of multiple weights/sizes and also reduces set-up time making it a more cost effective solution versus managing individual custom grippers for a variety of box sizes ,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.

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Career Opportunity: General Manager

>SAS< Automation is currently seeking a qualified candidate to fill a General Manager position that will serve their German subsidiary located in Karlsruhe, Germany.

Click here for more information about the position, and how to apply


PHOTO: PIAB Dual Durometer Vacuum Cup>SAS< Automation introduces additional size offerings of Dual Durometer Vacuum Cups

>SAS< Automation recently introduced the complete size range of the 2.5 bellows, green & yellow, Dual Durometer vacuum cups for handling difficult to grip parts.

The new vacuum cups are ideal for handling:

  • Uneven surfaces
  • Porous surfaces (corrugated cardboard and paper)
  • Rough surfaces

These cups are manufactured with a specially developed material that features the elasticity of rubber and the wear resistance of polyurethane making them long-lasting.

Significant features:

  • Firm bellows and a soft lip make the vacuum cup stable, durable, and flexible with excellent sealing properties
  • Elasticity of rubber and wear resistance of polyurethane
  • Excellent for textured and contoured surfaces
  • Silicone-free and mark-free

For more information or to order, please contact us.  

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>SAS< Automation introduces FORK TOOL for Palletizing

>SAS< Automation recently introduced a Fork Tool for handling a wide variety of containers from oversized heavy bags to open-top containers. Bags and other containers made of Kraft paper, polycarbonate, PVC coated, woven mesh, cotton are easily handled by this EOAT.

Retracting Fork-style EOATs are ideal for handling trays, totes, open-top containers, closed-top containers and other difficult to palletize containers that must be picked-up from the bottom.

Significant features:

  • This tool uses 11.1 mm (7/16") diameter solid stainless steel fingers for strength, long-lasting durability, and ability to withstand harsh manufacturing environments.
  • Stroking forks designed to pick product from a roller conveyor.
  • One to three bag infeed conveyor(s)
  • Forks retract through a stationary stripper plate and product is placed on the pallet.
  • Single bags, multiple bags, or cases may be lifted at one time.
  • Tool can be used to pick and place a pallet
  • Slip sheet option available
  • Load building station
  • Full load discharge conveyor
  • Safety Guarding
  • Automatic pallet dispenser
  • Control panel
  • Reduces direct labor costs and improves safety by reducing lifting and repetitive motion injuries.

Click here for more information.

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>SAS< Introduces New Sensi-Sure Grippers

New Sensi-Sure Gripper is an improved design of the popular >SAS< GRZ 10-10 Sprue/Part Plier family that now has jaw closing adjustment – thereby protecting parts from marring. Sensi-Sure Grippers provide an increased sensing range throughout the length of the jaw. The new body design guards the jaw to protect against sprue/part binding. Protect parts better with new >SAS< Sensi-Sure Grippers!

  • Set screw adjustment of jaw closing position to adjust to your specific parts.
  • Integrated jaw screw to allow jaw replacement.
  • Sensor jaw redesigned to increase sensitivity and broaden the sensing range.

“This new gripper is another example of how >SAS< continuously improves our grippers to make them the best choice for all kinds of difficult to handle parts,” said Robert Dalton, General Manager for SAS Automation.

Click here for more information.


>SAS< Automation introduces new Uni-Grip and Uni-Clamp Robotic Gripper Systems

Uni-Grip and Uni-Clamp Robotic Gripper Tooling, is an exciting world premier being announced by >SAS< Automation at its booth at the 2010 K show. Essentially the Uni-Grip System is an universal system that allows for a precise gripper tool to be built with the added benefit of greater assembly flexibility, featuring:

  • channel-nut free Cross Connectors and Gripper Mounting Clamps - fasten with unique first ever expanding channel mount, rather than a channel nut.
  • center mountable components without dis-assembly or additional drop in channel nuts.

The Uni-Clamp Gripper Components are also universal; having the ability to mount into the extruded nut channels on different brands and sizes of frame profile. This means:

  • unique and expanding channel hooks for component mounting on virtually any profile brand and type.
  • allows use of current in-house frame profiles, eliminating waste and aggravation!

“Uni-Grip is a new system that is simply an ultra flexible solution which allows use with virtually any frame profile and allows adding mounting components at any time not only during the assembly process, but also during lean process improvements. There has never been a more flexible gripper system on the market today. We know the difficulty when trying to modify tools which may be built with different brands and configurations of frame profile – this universal system eliminates that expensive headache,” said Robert Dalton, General Manager for >SAS< Automation.


>SAS< Automation introduces “Green” EOAT Systems

>SAS< Automation is pleased to announce the addition of modular gripper components specifically for tool builders to better understand their “green” tooling options for reducing carbon emissions as well as reducing cycle times. The system identifies three types of EOAT systems:

Green EOAT System – most efficient and safest
Decentralized vacuum EOAT using vacuum cups mounted directly to the GGE/GGS… V manifold with integrated vacuum cartridge. Since the vacuum is being generated at the cup location there are no vacuum losses due to fitting connections. This allows you to use smaller vacuum generators and cups to generate the same amount of lifting force with much less vacuum flow required.

This system provides a much “greener”, safer, and more cost-effective approach for certain applications in comparison to other methods such as these:

Yellow EOAT System - efficient
Centralized vacuum manifold with a single vacuum generator servicing 4 vacuum cups. Since this system has manifolds and fitting connections between the vacuum cups and vacuum source, there will be vacuum losses in the system. This system can still be desirable on flat smooth parts where little vacuum is lost at the cup.

Orange EOAT System – less efficient
Centralized vacuum system utilizing a vacuum pad and vacuum pump. The vacuum pad has an array of holes that draw vacuum through the vacuum chamber in the pad. The vacuum seal on the part can be made using vacuum cups or a closed cell foam. This system draws the highest vacuum flow.

“Our new modular off-the-shelf solution gives tool builders more choices in selecting vacuum systems based on both application and efficiency. We are especially pleased to bring the SAS GFD 1/4 MINI Vacuum Manifold option that allows for mounting of both standard vacuum generation systems and cups onto SAS’s gripper arms and frame profile; one of the most efficient choices that localize the vacuum at each cup or pad,” said Robert Dalton, General Manager for >SAS< Automation.

Click here for more information.


>SAS< Automation Introduces New Hybrid “HX” End Effectors for 5+ Axis Robots

>SAS< Automation recently introduced new Hybrid “HX” End Effectors for 5+ Axis Robots, made exclusively with the newly developed >SAS< HX hybrid frame profiles and modular off the shelf gripper components.

This new HX End Effector is specifically designed for increased flexibility, offering an optimal “hybrid” design that includes the benefits of tubular frame adjustability as well as extruded channel frame profile rigidity. Robotic production use includes long reach boom press tending applications or heavy-duty material handling.

Significant features and benefits:

  1. Direct side channel mounting of standard >SAS< gripper component hardware, eliminating rotation or twist problems.
  2. Modular design allows for side mounting or circumference component or connector clamping, offering added compatibility to other brands and types of systems.
  3. Available with compliant oil resistant vacuum cups with hold down clamps to secure parts even when system fails.
  4. Available in sizes of 40mm and 60mm OD, (HX-40/HX-60).
  5. Center hole can be tapped to accommodate an M8 sized screw for connection of end plates/caps, connectors, etc.

Ideal for high-speed, heavy weight, or press tending applications – especially when gripping from a flat steel stack to load the stamping die to a formed part removal mode.

“The HX’s flexibility and adjustability allows for better routing of pneumatic hoses and electrical sensor wires to grippers and suction cups as well as many other necessary applications,” said Trent Fisher, President of >SAS< Automation. “It’s interchangeability with all of SAS’s modular EOAT line of components makes this one of our premier profiles,” he added.

Click here for more information.


>SAS< Automation introduces Adjustable BAG GRIPPER – smaller version

>SAS< Automation recently introduced a new, smaller adjustable bag gripper called >SAS< ABG-25 for a variety of bag handling applications that eliminates the need for costly custom tooling as it can be adjusted quickly for different production runs using a simple hand wheel. The ABG-25 is ideal for plastic, woven cloth and paper bags containing grains, chemicals, dog food, minerals and plastic resins.

This innovative gripper uses stainless steel fingers for both strength and their ability to withstand harsh manufacturing environments. A decker mechanism is designed to facilitate an accurate bag placement--crucial for a tightly packed pallet. In less than 30 seconds, the tool’s bag width can be changed from 7.25 to 21 inches.

>SAS< ABG-25 Gripper details:

  • Handles Bag Weights: 2-25 kg ( 5-55 lb)
  • Handles Bag Sizes: Width 185-530 mm (7.25-21 in), Length 300-900 mm (12-36 in) and Thickness 25-150 mm (1-6 in)
  • Gripper Tool Weight: 38 kg (84 lb)
  • Ball bearings for long life.
  • Independent decker plates help center bags on conveyor and provide accurate bag placement for tight pallets.
  • Can be fitted with servo drive to automatically adjust for different bag widths while on-the-move to accommodate multiple pallet loads.
  • Uses 11.1 mm (7/16") diameter solid stainless steel fingers with radiused ends for long-lasting durability
  • High flow pneumatic valves provide a complete open/close cycle in less than 600 milliseconds (.6 seconds).
Adjustable Bag Gripper

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Click here for more information.


>SAS< Automation Introduces the QSA 150T Semi-Automatic Tool Changer

>SAS< Automation recently introduced a new Semi-Automatic Tool Changer for accurate, repeatable mounting of robotic end-of-arm tooling.

The purpose of any tool changer is to quickly mount a tool to the robot’s arm. This new >SAS< Semi-Automatic Tool Changer manages EOAT changes with both amazing speed and accuracy. The >SAS< tool changer automatically connects multiple ports including air, vacuum, and electric, thereby, greatly reducing set-up time. Reliable port connection provides additional safety ensuring that all connections are aligned correctly.

Built from modular construction, this tool changer couples air and vacuum lines automatically to the robot side.

The QSA 150T is for heavy duty applications. Made of lightweight aluminum with durable steel locators, the QSA 150T handles
typical end-of-arm tool weights up to 75 lbs and has Allowable Maximum Loading of 200 lbs. Each tool supplies 10 pneumatic connections.

“This new Semi-Automatic Tool Changer is a faster, safer and more accurate tool changer and a better overall system for managing tools in a fast paced environment,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.


>SAS< Automation Introduces Internal Diameter Gripper – smaller version

>SAS< Automation recently introduced a new smaller version of their Internal Diameter Gripper (IDG) 16-26-33 ideal for parts that are small, fragile, or have an irregular shape.

The IDG grips and releases on command and is highly recommended for manipulating breakable parts. Unlike standard clamps, the IDG distributes force evenly over the entire contact area which is why they are most often used for irregular shaped parts.

This new IDG is a cost effective solution when compared to bladder grippers and automated or magnetic clamps.

Significant Features:

  • Secures ID’s ranging from 26-33mm.
  • Requires one compressed air line; spring return
  • Extremely strong for its size -- jaws exert 14 lbs force @ 90 PSI.
  • Ø1/8” Neoprene rubber cord stock inserts ensure a secure grip – and can be replaced at low cost. Other elastomers can be used and are commercially available.
  • Nose adapter can easily be customized for locating or part stabilization.

“This new gripper is simply a better clamping method for small parts that are hard to handle – at a reduced cost,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.


>SAS< Automation -- Awarded Patent for Programmable Robotic End-of-Arm Tooling

>SAS< Automation recently awarded patent #7,611,180 for its innovative -- Programmable EOAT. This tool can be easily programmed to automatically relocate four separate component holders within the cycle of the robot, all within the same end-of-arm tooling (EOAT).

As stated on United States Patent #7,611,180, summary of the invention: “This invention relates to end of arm tooling for a robotic arm which together are programmable to change their configurations and operations to any one of a multiple of preprogrammed configurations and operations.”

Each of the four tool holders can be used for vacuum cups or grippers mounted on individual linear actuators which can be programmed for up to 28 separate locations (outputs from binary inputs). Thus, this programmable EOAT can save time and money by eliminating the hassle of dealing with multiple end-of-arm tools and tool changers. Its design allows for easy and fast interfacing with any robot style or make.

With these features incorporated into this programmable EOAT, a robot can pick and place or pull from an injection mold different sized items with just one EOAT. If four separate parts are picked up at one time, the program will also allow for re-positioning of these parts before releasing them.

According to Robert Dalton, General Manager for SAS “Getting more out of your robot directly relates to having end-of-arm tooling that can handle multi-functions with parts of different shapes and weights. Our new programmable EOAT will allow processors this functionality to help their robot to be more productive. This patent is one of many awarded to SAS for its engineering EOAT inventions.”


>SAS< Automation introduces Spring-loaded Docking Pins

>SAS< Automation recently introduced Spring-loaded Docking Pins for insert molding applications (IML).

In addition to requiring precise accuracy, insert molding applications are often performing several processes at the same time. Docking pins provide the assurance required in complex and low tolerance applications.

Significant Features:

  • Provides accuracy of +/- .001 inches
  • Sized to fit your End-of-Arm Tool, robot and mold
  • Pins can dock on existing mold locators
  • Custom lengths, strokes and diameters available.

“These docking pins have enabled several >SAS< customers to consistently increase production of complex insert molded parts while reducing labor,” said Robert Dalton, General Manager for SAS Automation. “Our insert mold tools and spring-loaded docking pins have automated many operations that used to be performed manually.”


>SAS< Automation, introduces New Adjustable Bag Gripper

>SAS< Automation recently introduced a new adjustable bag gripper for a variety of bag handling applications. A custom bag gripper tool is often used to palletize woven cloth, plastic or paper bags containing heavy products including grains, chemicals, dog food, minerals and plastic resins. >SAS< has designed an adjustable bag gripper that eliminates the need for costly custom tooling and can be adjusted quickly and easily in minutes for different production runs using a simple hand wheel.

This innovative gripper uses stainless steel fingers for both strength and their ability to withstand harsh manufacturing environments. A decker mechanism is designed into the tool to facilitate an accurate bag drop once positioned over the pallet --crucial for a tightly packed pallet.

ABG-50 Details

  • Bag Weights: 2-50 kg (5-110 lb).
  • Bag Sizes: Width 191-530 mm (7.5-21 in), Length 300-900 mm (12-36 in) and Thickness 65-165 mm (2.6-6.5 in).
  • Gripper Tool Weight: 78 kg (172 lb).
  • Ball bearings for long life.
  • Independent decker plates help center bags on conveyor and provide accurate bag placement for tight pallets.
  • Can be fitted with servo drive to automatically adjust for different bag widths while on-the-move to accommodate multiple pallet loads.
  • Uses 5/8" diameter solid stainless steel fingers with radiused ends for long-lasting durability.
Adjustable Bag Gripper

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Click here for more information.


>SAS< Automation recently announced new Lean Manufacturing Consulting Services.

The global economy has created tremendous pressure on organizations to streamline manufacturing operations by reducing lead times, reducing throughput time, reducing costs, increasing flexibility, reducing inventory, and increasing quality through the implementation of lean manufacturing techniques.

According to Robert Dalton, General Manager for >SAS< Automation, “SAS is known for its automation expertise using state-of-the art technologies in the robotic end-of-arm-tooling industry. >SAS< is proud to introduce another way to create savings for our customers by enhancing their operation and has invested in both engineering and facilities to support this new venture.”

>SAS< Lean Manufacturing Services:

  • Plastics, Packaging and General Material Handling
  • Cell Development and Implementation
  • Work Center Design
  • Material Handling Design and Simulation
  • Assembly Evaluation and Design
  • Kan-Ban Visual Scheduling
  • Cycle Time Reduction
  • Physical Flow Improvements
  • Value Stream Mapping
  • Synchronous Line Pacing

>SAS< Automation introduces New Belt Conveyor Line

>SAS< Automation recently introduced a new line of belt conveyors ideal for injection molded components and packaging.

Available in horizontal or vertical configurations these new conveyors come in a wide range: from mini conveyor belts having a construction height of 1 1/2" (40 mm) to heavy-duty belt conveyors with a capacity of 200#/ft (300 kg/m).

There are ten different versions available: from mini to angled Z-conveyors covering a broad spectrum of applications.

Key Features:

  • Conveyor Dimensions: 50 - 2600 mm
  • Speed: up to 3m/sec
  • Conventional and proportional drive options available
  • Complete series available as individual components
  • Long reliable operation
  • Universal structure with aluminum profiles

According to Robert Dalton, General Manager for >SAS< Automation, “ These heavy-duty conveyors allow for continuous material flow, as any combination of routes are possible. Expect to see continued expansion of the automation solutions offering from >SAS<.”


>SAS< Automation introduces New Heated Gate Cutter

>SAS< Automation recently introduced a new Heated Gate Cutter for plastics degating.

Cutting gates is often a final plastics operation. Removing runners without leaving marks can be difficult. This new Heated Gate Cutter from >SAS< makes especially difficult to cut runners, much easier.

This new cutter is ideal for cutting acrylic and other brittle plastic materials and the ideal solution for preventing stress marks left from the cutting process.

Each Heated Cutter set includes a heated blade, nipper and heat controller. The ambient temperature blade provides an ultimate finish. Standard blades are cost effectively replaced.

According to Robert Dalton, General Manager for >SAS< Automation, “>SAS< is a full service provider of cutting tools and is pleased to announce this advanced innovation for cutting hard parts.”


>SAS< Automation announces Internal Diameter Gripper

>SAS< Automation announces a new Internal Diameter Gripper (IDG) ideal for parts that are heavy, fragile, or have an irregular shape.

The IDG grips and releases on command and is highly recommended for manipulating breakable parts as well as heavy parts. Unlike standard clamps, the IDG distributes force evenly over the entire contact area which is why they are most often used for irregular shaped parts.

This new IDG is a cost effective solution when compared to bladder grippers and automated or magnetic clamps.

Significant Features:

  • Secures heavy parts
  • Rubber strips ensure a secure grip – and can be replaced at very low cost.
  • Nose adapter can easily be customized for locating or part stabilization.

“This new gripper is simply a better clamping method – at a reduced cost,” said Rob Dalton, General Manager for >SAS< Automation. “We are proud to have delivered a cost effective and better handling solution during this recession.”


>SAS< Automation announces EOAT Workbench

>SAS< Automation announces a new EOAT Workbench for building grippers.

These ergonomic assembly tables come complete with storage area for EOAT components and tools.  Each station includes a swivel chucking system to secure the EOAT by the mounting plate and allows access to all sides of the tool for easy tool building.

Any tool builder will appreciate having components in one place along with an ideal stand to build the tool.  Profiles are neatly stored in a separate storage rack. This table takes up minimal floor space and is the ideal place for tool re-work as well.

 “This new EOAT Workbench is another industry first from >SAS< and is a great complement to our EOAT Storage Rack,” said Rob Dalton, General Manager for >SAS< Automation.  “Do-it-yourself tooling has come a long way – adding this workbench will help our customers build better tools,” he added.


>SAS< Automation announces EOAT Online Forum

>SAS< Automation announces a New Online Forum – for Tool Builders!

Monitored by “Tim the EOAT Toolman” this online forum will easily allow anyone to ask a tooling question…and get an answer promptly!

Tool builders can also view all of the questions and answers – to see if their question has already been asked. This new online EOAT Forum will be demonstrated at the >SAS< booth South-10041 at NPE!

“As tools become increasingly more complex, finding a convenient way for tool builders to get their questions answered quickly, has become a priority,” said Rob Dalton, General Manager for >SAS< Automation. “Tool builders of course can always call our toll free line to ask tooling questions. Adding an online forum just seems to make sense given that many people on the shop floor are handling multiple robots and tool changes. We are proud to offer many ways for builders to get ‘How to build EOAT’ information,” he added.

The EOAT Forum can be viewed from our EOAT Building Portal Web: www.eoat.com/forum. It also can be found from our main Web: www.sasgripper.com


>SAS< Automation introduces GRZ Grippers – many sizes

>SAS< Automation introduces a complete family of GRZ grippers – to handle parts that are very small to those that are heavy and bulky.

  1. Mini and Micro GRZ Grippers – smallest grippers ever!
    • New Micro GRZ 10-6 grippers weighs only 8 grams and is the smallest gripper on the market!
    • New Mini GRZ 10-8C comes with a built in sensor and weighs only 14 grams
       
  2. All >SAS< GRZ Grippers – have been improved!
    The new design body style now covers the jaw springing; thereby keeping debris or a sprue from interfering with the spring function.
     
  3. >SAS< GRZ 20-22 & GRZ 20-22C – are now bigger to handle heavier parts!
    • Beefier, bigger gripper for very heavy parts.
    • Jaw screws are used (versus pins)
    • Hard stops are used for jaws, to modify closing positions.

This family of grippers are designed to handle parts of all sizes and weights, and are especially designed for harsh manufacturing environments demanding superior clamping power.

Click here for more information.


>SAS< Automation introduces GRM Magnetic Gripper

>SAS< Automation introduces a heavy-duty GRM Magnetic Gripper – ideal for use when vacuum cups and grippers are typically used for lifting and moving steel sheets, blanks, stamped parts and completed assemblies.

Applications & Benefits:

  • Automated press-to-press transfer systems
  • Robotic “Pick & Place”
  • Manual and automated machine loading/unloading
  • Outlasts vacuum cups in most applications
  • Grasps odd shaped or perforated parts
  • Increases production and reduces shot air costs
  • Designed for long, maintenance-free operation
  • Operates effectively in any orientation
  • Will not drop parts if system air-loss occurs
  • De-stacks without double-blanking when the appropriate magnet is selected for the application
  • Reduces noise
  • Maximum operating temperature 140°F (60°C)
  • Sizes – GRM 38-3/8, GRM 76-3/8, GRM 127-3/8

Low Profile Magnetic Grippers:

The >SAS< Magnetic Gripper is designed to directly replace vacuum cups with minor tooling and valving adjustments. Powerful Rare Earth magnets positively hold the parts during transfer, greatly reducing the chance of slipping and shifting of your part due to oily coatings. An optional “low-skid” boot is also available to increase grip on parts during transfer. A short burst of shop air pressure is applied in order to release parts. To pick-up or grip parts, the air pressure must be exhausted to the atmosphere.


>SAS< Automation Announces Solution Provider for Motoman

>SAS< Automation has signed a Solution Partner agreement with Motoman Inc. This agreement declares >SAS< Automation as a third-party integrator of robotic end-of-arm tooling for plastics, packaging and general material handling applications. This agreement helps >SAS< to provide greater automation services including complete systems integration to its customers in a wide range of industrial applications.

Motoman is an international robotics leader – making them an ideal choice for serving >SAS’s global customer base. >SAS< provides the widest range of end-of-arm tooling solutions including modular tooling systems, custom tools and complete workcell integration. >SAS< is recognized for their expertise as a manufacturer of tooling and integrator of innovative solutions for plastics injection molding, insert molding, packaging and palletizing (especially with difficult to manipulate products) and general material handling.

"We selected Motoman as a robot partner due to their global presence and extensive expertise in plastics and our other emerging markets," said Rob Dalton, General Manager for >SAS< Automation.


>SAS< Automation Announces System Partner Agreement with KUKA Robotics

>SAS< Automation has signed a system partner agreement with KUKA Robotics. This agreement declares >SAS< Automation as a third-party integrator of robotic end-of-arm tooling for plastics, packaging and general material handling applications.

This agreement helps >SAS< to provide greater automation services to its customers in a wide range of industrial applications.

KUKA Robotics is a leading global supplier of industrial robots – making them an ideal choice for >SAS<. >SAS< provides the widest range of end-of-arm tooling solutions including modular tooling systems, custom tools and complete workcell integration. >SAS< is recognized for their expertise
as a manufacturer of tooling and integrator of innovative solutions for plastics injection molding, insert molding, packaging and palletizing (especially with difficult to manipulate products) and general material handling.

"We selected KUKA as our robot partner because of their broad range of robots and common controls approach," said Rob Dalton, General Manager for >SAS< Automation.


>SAS< Automation Introduces Hold Down Toggle Clamps

>SAS< Automation introduces a heavy-duty pneumatic toggle clamp called the HDC. This toggle clamp is specifically designed for harsh manufacturing environments demanding superior clamping power. The >SAS< HDC clamp has an over-center locking design that requires return air pressure to open -- making it ideal for holding and managing heavy and bulky parts. Processors will appreciate the consistent gripping forces when performing secondary operations including degating, fabricating, and machining. This clamp is excellent for repetitive production operations as well as short runs using temporary fixturing.

Sizes – HDC 25-105, HDC 40-105

Significant Features:

These clamps have a large cylinder area for increased clamping force of 675 in. lb. (opens to max 105°) and consistent operation with fixed speed control in air ports and easily interchangeable cylinders.

  • Manual Release Button – opens clamp without air pressure
  • Holding Torque (1584 in. lb.) – piston diameter 40mm
  • Lightweight (3 lbs. 6 oz.) – low profile/narrow design for tight applications
  • Closed linkage – protects from contaminants thereby reducing maintenance costs and downtime

Click here for more information about the HDC Hold Down Toggle Clamp.


>SAS< Automation Introduces HX Line of Profiles

>SAS< Automation introduces new Robotic End-of-Arm Tooling line of profiles called: HX line. These profiles are a hybrid between our circular tubing profiles and our rectangular profiles. This new HX line is specifically designed for increased flexibility in heavy-duty material handling.

Sizes:
HX-40 - Outside Diameter – 40mm
HX-60 - Outside Diameter – 60mm

Ideal for:

  • Boom style Robotic End-of-Arm Tooling
  • Heavy and bulky part applications
  • Press tending, metal stamping and other heavy material handling
  • Clamping on the diameter or mounting to the channel

The new HX line is interchangeable with all of >SAS<’s modular EOAT line of components. The circular channel allows for direct mounting of pneumatic fittings for greater flexibility in pneumatic “plumbing” or “routing” to stream line the routing of hoses to grippers or vacuum cups allowing almost limitless applications.


NEW
Introducing RFID Robotic End-of-Arm Tooling

>SAS< Automation introduces new Robotic End-of-Arm Tooling (EOAT) with RFID tags to automatically ensure the correct tooling is operating with the corresponding operation and equipment.

RFID is an automatic identification method, relying on storing and remotely retrieving data using RFID tags. >SAS< has applied an RFID tag in a Robotic End-of-Arm Tooling (EOAT) mounting plate to identify itself when mounted and installed on a standard Quick Change Mounting Chuck, mounted to the robot.

Important features of this system are to identify the correct robotic EOAT gripper is mounted to the robot running the applicable program and confirm the rest of the critical equipment is installed – including the correct die or mold in stamping, plastics or packaging operations.

RFID is low cost insurance against robot, tooling and part damage because it quickly ensures the correct tooling is running. RFID tags prevent costly damage due to system crashes, reduces labor costs, and are critical during line change-overs.

New >SAS< EOAT RFID has built-in I/O capability up to 8 channels of RFID and can be integrated into existing platforms, and supports PROFIBUS ®-DP, DeviceNet ™, Modbus-TCP, PROFINET and EtherNet/IP™. Furthermore the data carriers use state-of-the-art FRAM storage technology for virtually an unlimited number of write operations and had high temperature data carriers rated up to 210°C.

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NEW
Vacuum Handling System

>SAS< Automation introduces a new modular Vacuum Handling System line of
Robotic End-of-Arm Tooling (EOAT).

This new vacuum handling system is the most reliable and easy way to handle bulky and heavy parts to ensure no part damage. Each gripper has one valve that is auto-regulated to open and close. Gripping power uniquely remains constant offering exceptional handling with improved lifting.

Like many of the modular systems from >SAS< – this line is easy to configure to your specific part. It easily handles parts that are often difficult for standard grippers including porous, soft, twisted, round, flexible and other non-standard shapes, weights, and materials.

Power Consumption:

  1. Electric Turbine - power consumption of the turbine is approximately 30% of normal in release position
  2. Compressed air - Venturi power consumption only in pick-up mode

Significant advantages:

  • Adjustable systems available
  • Ability to handle a wide variety of shapes
  • Durable to handle weights to 614 lbs/ft² (3000 Kg/m²)
  • Independent and auto-regulated valve system
  • Lightweight and compact
  • Easy to install
  • Multiple heads configured in series only require one turbine
  • Many options available – to handle any part

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NEW
Introducing the Thrust Cutter Degater

>SAS< Automation introduces a new degater called the >SAS< Thrust Cutter.

This thrust cutter is designed with a razor sharp blade positioned at a 45 degree angle to precisely shear a sprue gate in hard to reach narrow places.

The equipment was designed to hold the blade on a special cylinder to precisely actuate the gate cutting process.

The cylinder can be mounted in many angles. This style of gate cutting uniquely allows access to very hard to reach areas using actuated thrust motion from the cylinder.

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NEW
>SAS< Automation, introduces Collision Sensors

>SAS< Automation introduces four new Collision Sensors to prevent damage to parts, tooling and robots.

>SAS< Collision Sensors come in 4 different configurations to best meet different tooling and manufacturing environments. Collision Sensors send a signal to stop the robot when it detects an obstacle – to prevent costly damage to end effectors/end-of-arm tooling, parts and machinery.

“Sensors are low cost insurance against robot, EOAT and part damage”, said Trent Fisher, President of SAS Automation. “>SAS< EOAT junction boxes make adding and changing Collision Sensors easily on the production floor. Any robot operator will appreciate both the safety and cost saving benefits associated with collision sensors,” he added.

>SAS< Collision Sensors:

  • Pneumatic High-Angle Collision Sensor – excellent for high speed robots.
  • Pneumatic Collision Sensor – easily adjust resistance (for stopping the robot) with this sensor.
  • Pneumatic Stainless Steel Collision Sensor – durable stainless steel construction makes this sensor ideal for demanding production environments.
  • Spring-Loaded Collision Sensor – provides crash protection when compressed air is not available

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>SAS< Automation introduces new Static Cutter

SAS introduces a Static Cutter for precision cutting that can be easily mounted several ways: to an articulating robot, statically mounted, or mounted directly to your End-of-Arm Tool (EOAT). This economical and lightweight cutting tool will provide accurate, low cost cutting for a multitude of fan gate cutting applications. The SAS Static Cutter includes a standard box cutter knife, protected by a safety guard, attached to an adjustable SAS elbow arm. The knife blade can easily be replaced by a simple turn of a locking handle.

According to John Westbeld, Engineering Manager for SAS Automation, “Processors will find this cutter to be both convenient and easy to use. They will appreciate the ability to move it around their workcell as their cutting applications change.”

This cutter arm assembly is both lightweight and low cost for maximum efficiency in your cutting applications.

For more information, click here.

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“Twist-On” Cable Saddle Frame Connectors & 
Wire ties for EOATs

>SAS< Automation announces a unique “Twist-On” Cable Saddle frame connector and wire tie system for better EOAT cable management. This system allows End-of-Arm Tool builders to easily attach air hoses and or power cables to the tool.

The unique “Twist-On” design of the Cable Saddle allows the hoses or cables to be removed and moved to other locations on the tool as needed during the build process. Twisting the cable saddle to lock into the profile provides a solid connection to the profile and the ability to move the cables or hoses without wasting the wire ties by having to cut them off. The Cable Saddles are available in 15mm and 25mm sizes to accommodate various sizes of End-Of-Arm Tooling hoses and cables. An opening built into the base of the Cable Saddle allows for the wire ties to loop through, allowing for the Cable Saddle to be permanently attached to the cables or hoses.

End-Of-Arm Tooling designers are challenged to develop tools that perform more functions. Providing ways to build tools easier and faster is a specialty of SAS Automation.

For more information, click here.

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SAS – introduces Gripper Plier Jaw Kit

SAS Automation announces individual jaw kits for the new style of GRZ 20-16. The jaw kit consists of one jaw and one hex screw pin.

This new jaw kit for the GRZ 20-16 offers injection molders the ability to interchange existing jaws for various size jaws. The challenge to customize the application of a parts/sprue plier led to the development of the GRZ 20-16 with removable screws. This new jaw kit will provide molders with the ability to easily interchange and configure the jaw size by ordering kits of the same size to customize their gripping requirements.

Customizing gripping options offers processors greater flexibility in both designing and configuring tools, right on the production floor. SAS continues to provide solutions that enable the production floor to handle unique tooling requirements.

For more information, click here.

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Internal Spring Loaded Gripper Arm for Vacuum Cups

SAS Automation provides more EOAT gripping options, with the introduction of a new lightweight gripper arm. This gripper arm is uniquely designed with Delrin & aluminum to keep the tool lightweight, electrically insulated and wear resistant. The part is ideal for tools requiring an electrostatic charge or using IML (In Mold Labeling).

This SAS gripper arm is internally spring-loaded for part compliance. The internal spring prevents contamination from the process or production environment. A threaded shaft with jam nuts allows for easy plate mounting of the gripper arm. The gripper is also end ported for vacuum and keeps fittings away from other components such as vacuum cups.

According to John Westbeld, Engineering Manager for SAS Automation “Adding this lightweight, yet durable gripper arm is one more way that SAS is helping processors to reduce robot wear and tear.”

Click here to more information.

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Multi-function Automation Cell Video

This new video features our automation cell and custom tooling, including:

  • a six-axis robot and automation tool change system
  • programmable end-of-arm tooling
  • spherical gripper
  • and multiple degating formats. 
Automation Cell
PLAY  View if you have broadband (256k)

>SAS< introduces New EOAT Rack

SAS Automation announces a unique and innovative storage rack for End-of-Arm Tooling. The rack design was driven by mold injectors continued requests for a device to easily store, and inventory EOAT’s. Having the racks in close proximity to the injection molding machine presses provides for quick tool changes.

The rack measures two meters high by two meters long with four heavy duty casters for mobility, but can be designed in smaller or larger versions to accommodate individual needs. GHV wall mounts in three sizes (SAS 0-3 sizes) attach easily to the J-40/40 profile. The rack is capable of storing numerous tools depending on their size. This rack is “low cost insurance against EOAT damage”, said John Prater, Technical Sales Coordinator for SAS Automation. “This is simply a more secure and safe way to store End-of-Arm Tooling as this rack provides both stability and mobility”, he added.

Click here for more information.

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>SAS< Automation introduces Tubing Cutter

In their continuing efforts to make assembling EOAT components easier, SAS offers a new compact tubing cutter for vacuum and compressed air polyurethane tubing. This tubing cutter can be used for 4mm to 8mm tubing with ease using the six cutting edges for a clean cut. The SAS tubing cutter can effectively be used with a one hand operation.

To enhance the cutting of pneumatic tubing even more effectively, the tool comes with a self contained 1 meter tape measure. The tool can also be locked for safe protection from the blades. This tool is economically priced and will pay for itself after your first project.

Click here for more information.

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ANNOUNCEMENTS:

New Web Site - EOAT.COM
To see our new website that features Information on How To Build Your Own EOAT, click here: www.eoat.com

We have designed this new e-commerce site with the purpose of finding and quickly shipping EOAT (end-of-arm tooling), gripper systems and end effector components. If for any reason you cannot locate the component you need, Click here.
  
There are several ways to search for the part you need:
Have any comments you would like to share with us ? Tell us how we are doing.

Or, click here to register with us to receive quarterly e-newsletter on >SAS< products & services.

SAS is the only end-of-arm tooling company to proudly serve all makes of robots, handling any part, anywhere – for plastics, packaging and general manufacturing industries. We hope you enjoy our new site.

Regards,
Trent Fisher
President

SAS Automation, LLC
1200 South Patton Street
Xenia, OH 45385 USA
1-888-SAS-EOAT
Email: getagrip@sasgripper.com
Web: www.sasgripper.com
TEL: (937) 372-5255
FAX: (937) 372-5555
SAS Automation – Europe
Robotergreifsysteme GmbH
Im Schlehert 26
D-76187 Karlsruhe, Germany
TEL: +49 (0) 721 26306 – 0
FAX: +49 (0) 721 26306 – 22
Web: www.sas-automation.com
Email: info@sas-automation.com
GRAPHIC: SAS Logo
  

All products and services provided per the following Standard Terms and Conditions. Published by Marketing Options, LLC. 1998-2012 © >SAS< Automation

 

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